Instapak

Two-component-foam-system

In addition to the classic constructive packaging made of PU and PE foams, the two-component foam system closes the gap between universal filling and cushioning systems and an individually developed packaging solution. Instapak is foam packaging with almost unlimited possibilities. Available as a foam bag for direct use and as well as a complete system for your own production of foam packaging.

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Two component foam. Adaptable packaging.
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Automatically adapts to the packaged goods

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Very low weight

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Individual product protection

The form of the Instapak packaging arises directly created at the product. The two components of the polyurethane foam react together, foam up and solidifies in a very short time. The cushion forms together with the product, absorbs in a form closed way and fixes it in the outer packaging. It offers optimal product protection during the transport and within the storage. Depending on the goods, which have to be packaged, Instapak can for example also be used as edge protection.

  • Automatically adapts to the packaged goods
  • Volume only arises on site at the workplace
  • Individual product protection
  • One of the lightest packaging materials
  • Easy disposal
  • Easy to use

    Everyone can become a packaging expert here! The handling of Instapak is very easy. Press the bag until the foam unfolds, insert the product, done.

  • Automatically adapts to the packaged goods

    The foam spreads around the packaged goods. Your product arrives at the customer undamaged in neat and professional packaging.

  • Takes up little space

    The volume of the upholstery only arises with the application.

  • Fast process

    The foam expands to a tailor-made foam pad within a few seconds.

  • Hardly increased shipping weight

    The foam packaging only increases the packaging weight minimally, only air is lighter!

  • Easy disposal

    The end customer can easily dispose the packaging in the residual waste.

Instapak systems

compared

The chemical reaction of the two components increases the liquid starting material to around 280 times of its volume. This is the reason, why foam cushions belong to one of the lightest packaging for filling cavities and fixing products.

To create the bags, different systems are available.

  1. Prefabricated bags with two chambers: Pressing firmly with the hand on a certain point opens the link between the two chambers and the material foams up. Instapak Quick RT is available in various standard sizes.
  2. Mechanical filling of the bags: The two substances are stored fluidly in two different tanks Through choosing the appropriate parameters at the machine, the bags are filled with the liquids. During the process these react together and foam up. There are different sizes of machines for different purposes. For foam, up to ten different sizes for hardness are available.
  3. Preformed cushions: In this case, the machine has integrated a tool that defines the form of the bags. This is ideal for the further processing of series of packaging and then using it as quickly as possible.

The foamed packages can simply be disposed with the residual waste and are thermally recycled. According to your wishes, with the upholstery cushions from Instapak, you can create a unique upholstery protection. Whether square, round, light or heavy – with the cushions, almost all types of products can be protected individually.

You are interested in Instapak? We are spending the time for you with pleasure to discuss your issue and respond to the given requirements. One of our packaging experts analyzes your working environment and gives you individually advice, to find the best possible packaging solution for you. Please fill out the following form or call us on 07433 904410.

Contact

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Frequently asked questions

Place the unfolded pillow on the table in front of you. Press A and B to activate the ingredients. This starts the mixing process of the ingredients. You need about 15 repetitions for a full response. As soon as the upholstered cushion unfolds, place it in the prepared box and then insert the packaged goods. Once the foam is completely foamed, repeat this process with the second bag.

If mainly products with identical dimensions are manufactured or shipped, an individual solution, for example a PE molded part, can possibly be used. However, if the packaged goods are often different in size, weight or shape, a real Instapak alternative can be membrane packaging.

The following bag sizes are offered as standard for Instapak Quick RT: 38×46, 46×46, 46×61, 54×68 and 64×69 cm.

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